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Tunnel Freezer

  • Overview
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Tunnel Freezer(This diagram is created based on industry experience)
The tunnel freezer is an indispensable continuous freezing equipment in modern food industry. Through its innovative tunnel design, it achieves fully automated continuous operation from feeding to discharge, providing food enterprises with stable, efficient, and high-volume freezing solutions that perfectly adapt to modern food processing line requirements.

 

What can our tunnel freezers do?

•  Capable of 24-hour uninterrupted operation, eliminating batch intervals to achieve high efficiency.
•  Completes product core freezing within 5-30 minutes, 3-5 times faster than traditional methods.
•  Micro-freezing technology locks in freshness by protecting cellular integrity, delivering true-to-nature color and flavor.
•  Compliant with food production standards, it is typically constructed with stainless steel and features a smooth, dead-end-free interior design.
•  By switching between different types of conveyor belts (e.g., mesh, plate, or finger belts), the equipment can adapt to a diverse range of products with varying shapes and characteristics.
•  Seamless connection with upstream and downstream lines, reducing manual intervention by over 60%.
•  Freezing time, temperature, wind speed adjustable based on product characteristics.

 

Tunnel Freezer
If You Meet 3 Or More Of The Following Conditions, Signs You Need a Tunnel Freezer:
•Existing freezing equipment operates over 16 hours daily
•Orders have been rejected due to insufficient freezing capacity.
•Product quality issues lead to customer complaint rate over 5%
•Energy costs account for over 10% of production costs
•Planning to expand into new markets or product lines within 1 year
•Competitors have already upgraded freezing equipment

 

Typical Application

tunnel freezer608-0

 

Success Stories from Our Clients
Success Stories Case 1 Before:

Company: Ocean Fresh Seafood, Vietnam
Problem: Manual freezing limited daily processing to 2 tons
Issues:
15% product shrinkage due to slow freezing
Couldn't fulfill large export orders to Japan
Inconsistent quality affected pricing
After Installing Our Tunnel Freezer

Daily Capacity: 2T → 6T (+200%)
Product Quality: Grade B → Grade A
Export Price: +25% premium
Order Fulfillment: 98% on-time delivery
Case 2 Before:

Company: Quick Meal Foods, Thailand
Challenge: Microwave meals losing texture and sauce separation
Customer Complaints: 8% return rate due to quality issues
After Installing Our Tunnel Freezer

Freezing time has been reduced from 6-8 hours to 22 minutes.
Transfo
rms ice crystals from large to micro, locking in freshness and preserving natural texture and flavor.
Production Speed: 500 → 1,500 meals/hour
Energy Cost: $0.25 → $0.18 per meal

Don't let freezing capabilities limit your growth. Join thousands of successful food manufacturers and transform your business with our tunnel freezers!

 

Integrated Commissioning and Delivery Support 

| Professional Planning
Provide detailed foundation installation drawings for the equipment.

 

| Precise Installation & Commissioning
►Dispatch engineers for on-site supervision of the entire installation.
►Perform laser alignment of the conveyor belt to ensure even feeding and smooth operation.
►On-site optimization of defrost parameters (duration and frequency) based on your plant's actual environmental conditions (temperature & humidity).

 

| Comprehensive Inspection & Maintenance Preparation
►Thoroughly inspect all seals for integrity to prevent cold air leakage.
►Clean and inspect drain ports to ensure proper drainage of defrost water.

 

|Training
Provide systematic training for your operating and maintenance staff to ensure they can run the equipment independently and safely.

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